MOLDURADORA - 4 CABEZALES - 8” ANCHO - LEADERMAC LMC 418S SMARTMAC

PARTE: 2CK- LMC-418S - MOLDURADORA - 4 CABEZALES - 8” ANCHO - LEADERMAC LMC 418S SMARTMAC

MAIN FRAME, MACHINE BED & ENCLOSURE

• 1 Piece – Extra Heavy Cast Iron Main Frame. Specially heat treated for maximum stability and minimum vibration
• 78” (2m) long Adjustable Straightening Infeed Table and Fence (each adjust .4”) 
• All Tables and Fences Hard Chromed with approx. .012”-.014” hard chrome (1st bottom receiving plate is alloy steel specially hardened for best wear ability)
• Lift up sound and safety Enclosure including safety interlocks and good strobe-free lighting.

DRIVE INCLUDES

• Maintenance free Full Cardan Shaft Drive to feedworks for balanced drive performance, with individual worm reduction gear box to each feed roller station
• Powered rise and fall to extra heavy feed support beam by 1 hp/.75 kw motor. 
• Upper support Beam is supported on large center column for best, most rigid upper beam support. 
• All feed rolls and pressures move with top beam rise and fall, including safety switches at extreme points.
• 5 Top Driven Feed Roll Assemblies – (each equipped with Multiple 2” wide rolls that can be quickly spaced/positioned or removed as desired) 
• Full Width Driven Bottom Infeed & Outfeed Rolls
• Bottom Infeed Roll is a spiral serrated - split roll 
• Top driven infeed roll before first bottom head with pneumatic rise and fall by switch
• Pneumatic pressure(tension) to all top feed rolls with pressure regulator controls 
• Infeed driven serrated Steel feed rolls up to top head are hardened and satin chromed to resist wear and prevent chips and shavings from sticking to them
• Polyurethane top feed rolls after top head
• Intermediate short stock top driven feed roll station with pneumatic pressure for feeding minimum 8”(200mm) length work pieces. It is easily flipped up for rear side head removal.
• Inch forward and reverse to feed with duplicate control at top head position for fast and easy setting
• Feed roll diameter 5.5” / 140mm
• 5 HP Variable Frequency Drive to 20-85 FPM 

SPINDLE ASSEMBLIES, CUTTERHEADS & POSITIONING

• All Heads are Standard 6000RPM (7200 rpm optional) and belt driven
• 40 mm diameter spindles (1 ½” or 1 13/16” – Optional)
• Spindles are manufactured from SCM-440 tool steel (Imported from Mitsubishi-Japan) with special heat treating to HR 55C Hardness fitted with 2 pairs of Duplex SKF precision high speed Bearings to provide best cutting stability and accuracy. Spindle Tolerance is guaranteed to +/-0.002mm / 0.00007” accuracy. Permanent grease lubed and sealed.
• Adjustment of all spindles from front – Easy to operate stations
• All spindles have horizontal and vertical adjustment, with mechanical digital readouts for fast and accurate setting, except 1st bottom head which has vertical only. 
• Vertical Spindle – Axial (Vertical) Adjustment – .8”
• Horizontal Spindle – Axial (Horizontal) Adjustment - .8” 
• Independent manual vertical adjustment to top head.
• Dual Siko Counters on Near Side and Top Radials
• All Spindle Axis(Vertical & Horizontal) throughout the Moulder that don’t have Setworks or Dual Siko Counters have Digital Position Readouts for Radial & Axial (vertical & horizontal), fast and accurate setting (except 1st Bottom Axial)
• Readouts in Inches
• Carbide spiral cutterheads or corrugated cutterheads / tersa / terminus heads available, please request pricing.

CHIPBREAKERS, FENCES & HOLDOWNS/HOLDOVERS, ETC.

• Bedplates, Chipbreakers, Pressure Plate and Fences are Hard Chromed with approx. .012” - .014” of chrome 
• 1.25” (32mm) high fences
• Double side pressure unit opposite fence side head moving with near side head
• Left Side Head equipped with telescopic bed plate
• Side guide after near side head moving with near side head
• Sectional Chip Breakers before Top Head easily adjustable with vertical screw adjustment and digital position readouts & Top Head Chip Breaker Plates are Hard Chromed easily & quickly adjustable
• Quick adjust Chromed Pad pressure (Pressure Plate) after top head with vertical screw adjustment and mechanical digital position readout
• Outfeed bed plate is easily shimmed 

MISCELLANEOUS

• Greasing of all critical points from central location
• Safety interlock at infeed to prevent feeding oversized or double feeding material
• Dust hoods
• 4.9”(125mm) Dust Hoods and Internal Dust Hoses are included
• Dust Collection Required – 2,730 CFM based on 5,000fpm velocity
• Air Pressure Required – 85PSI (6 Bar) Volume very low (3/8” connection)
• Operations-Maintenance & Parts Manual with Electrical Drawings (Hard Copy-included) & Toolbox (w/tools) included

ELECTRICAL

• TECO-Westinghouse or Siemens – Electric Motors – excellent quality & heavy duty 
• Limit switch at infeed to prevent feeding oversized material and double ups
• Safety Inter-lock Lock on the Enclosure for Safety Shutdown
• I.E.C. – Telemecanique-Square D Electrics meet or exceed UL/CSA Standards
• Amperage Total – Amperage Total – based on 230 volt installation – 93 amps 
• Control Voltage – 110 Volt
• Machines are equipped with Wye-Delta Soft Starters, main disconnect, multiple E Stops and 230/3/60 electrics. 

OPTIONS INCLUDED

• Full Width Driven Bottom Infeed Roll – Spiral Fluted
• Improves feeding by eliminating friction and much less wear to the Infeed Bed.SIKO Dual Digital Readouts with tool compensation device in lieu of standard single counters, Included on Near Side and Top
• Hard Chromed Chipbreaker Shoes, Pressure Plate and all Bed Plates and Main guides 
• Pneumatic Low Pressure Safety Control (if the air pressure drops below the accepted run level the moulder will shut down or will not operate)
• Dust Collecting – Flexible Hose, Clamps and Adaptors to the top of the enclosure (all inside the enclosure Accessories) 

OPTIONS AVAILABLE

• Carbide Heads with replaceable knives – (various lengths available)
• 8” Long 4 Knife Dual Angle(Straight Knife) (various lengths available)
• Additional Cutterheads – See included price list
• Corrugated Knife Steel – See included price list
• Electronic DC Brakes (US manufactured) for the Cutterhead Spindle Assemblies including small steel enclosure that can mounted separately of can be mounted on top of the Main electrical Enclosure. 
• Benefits – Quick Stopping of the Cutterheads for Safety & for Faster Cutterhead & Pattern Change – DC Brakes represent little or no maintenance
• Moulders of 9”, 10.2”, 12” and 13” Width and from 1-9 Heads – also available 
• Additional Cutterheads – See included price list
• Corrugated Knife Steel – See included price list
• 1 Only LMC MOU200600X29 Cutterhead Setting Stand for Measuring Radial Diameter before and after grinding, to determine change in radial diameter. The dimensions obtained can be used to set the dual mechanical digital readout on the moulder